#1 Ayurvedic Syrup Manufacturing India | AYUSH-GMP | Dr. Asma Herbals

Ayurvedic Syrup Manufacturing in India — AYUSH-GMP Certified | Dr. Asma Herbals

What is Ayurvedic syrup manufacturing?

Ayurvedic syrup manufacturing is the production of liquid Ayurvedic formulations using classical processing methods including decoction, cold-press extraction, and Bhatti-based preparation. Dr. Asma Herbals is an AYUSH-GMP certified manufacturer in Amritsar, India. The facility produces Ayurvedic syrups for private label, white label, and contract manufacturing clients with MOQ starting from 300 units.

Ayurvedic syrup manufacturing involves producing herbal liquid formulations using classical Ayurvedic preparation methods. Buyers include wellness startups, D2C brands, Ayurvedic doctors, procurement teams at pharma companies, and international distributors seeking certified supply.

Dr. Asma Herbals is an Ayurvedic syrup manufacturer based in Amritsar, Punjab, India. The facility has been operational since 1972. Syrup production uses decoction-based processing and in-house fresh cold-press juice extraction. Third-party vendor extracts are not used.

The Bhatti boiler section produces up to 600 kg of syrup per day. Bottling capacity is up to 2,000 bottles per day. Bottle sizes available include 100ml, 200ml, 500ml, and 1000ml. Per-size capacities are: 100ml at 1,280 pieces, 200ml at 640 pieces, 500ml at 300 pieces, and 1000ml at 300 pieces per production run.

Dr. Asma Herbals holds three certifications: AYUSH-GMP, ZED Certified, and FSSAI Nutraceutical Import-Export. Over 250 Ayurvedic formulations are approved. Active exports serve Canada, Hong Kong, and Germany.

Manufacturing models include third-party, private label, white label, and contract manufacturing. MOQ starts from 300 units under the Base model. To discuss a syrup manufacturing requirement, speak with the manufacturing team directly on WhatsApp.

Introduction

You need an Ayurvedic syrup manufacturer who can deliver what they promise: the right formulation, the right certifications, documented quality checks, and a production process that does not cut corners on ingredient integrity.The problem most buyers discover too late: the manufacturer they shortlisted uses third-party vendor extracts with no bioavailability traceability, no in-house Bhatti decoction, and a process that is superficially Ayurvedic but operationally generic. By the time the product reaches your customer, the efficacy gap shows and the return to your brand cannot be reversed easily.

Dr. Asma Herbals has manufactured Ayurvedic syrups in Amritsar since 1972. The facility is AYUSH-GMP certified, ZED Certified, and holds FSSAI Nutraceutical Import-Export clearance. Syrup production is decoction-based, using Bhatti boilers and in-house fresh cold-press juice extraction. No third-party vendor extracts are used in formulations. Over 250 Ayurvedic formulations are approved. Active exports reach Canada, Hong Kong, and Germany.

MOQ starts from 300 units. All three manufacturing models, Base, Extra, and Full, are available for syrups.

Send your Ayurvedic syrup manufacturing requirement on WhatsApp →

Who We Are

Dr. Asma Herbals was established in 1972 in Amritsar, Punjab, India. The business is now in its third generation of family ownership. The current owner, Prabhdeep Singh Chawla, holds D.Pharma, B.Sc. Medical, and an MBA in Digital Marketing Strategy.

The facility has been manufacturing Ayurvedic products continuously for over 50 years. Over 250 Ayurvedic formulations are approved and in active production. The product range spans 284+ herbal and nutraceutical products. The distribution network covers 13+ distributors and 1,200+ retail outlets across India.

Own running brands include Paet Dhara digestive syrup and Medi Amla Candy. These are not licensing arrangements. They are market-facing products manufactured and sold by the same team that produces your contract order. A manufacturer who sells their own syrup in the real market understands efficacy, packaging, compliance, and consumer expectations at a level a contract-only factory cannot.

Active export relationships exist with buyers in Canada, Hong Kong, and Germany. Export documentation, COA, MSDS, and label compliance support are available from the same facility.

Who This Page Is For

Wellness startups entering the Ayurvedic syrup category benefit from the Base model at 300 to 500 units. Low enough to validate a product before scaling, with AYUSH-GMP documentation ready from batch one.

Ayurvedic doctors and clinics building a practice brand can launch under their own label using the existing approved formulation bank, without the cost and timeline of new AYUSH approvals.

D2C health brands launching a syrup SKU on Amazon, Flipkart, or through their own DTC channel need a manufacturer with verifiable batch consistency, shelf-life data, and packaging customisation. All three are available here.

Procurement buyers at pharma and FMCG companies evaluating a syrup manufacturing vendor need AYUSH-GMP certification, documented quality checks, batch traceability, clear payment terms, and a manufacturer with an operating history. All of this is available and verifiable.

International distributors and exporters need a certified facility with export documentation experience. Canada, Hong Kong, and Germany have been active export destinations. FSSAI Nutraceutical Import-Export certification is in place for cross-border nutraceutical supply.

E-commerce sellers scaling a syrup line need production runs that hold label and formulation consistency across batches. Batch coding prints MRP, expiry, and manufacturing date on up to 12,000 labels per day.

Ayurvedic Syrup Manufacturing Capability

Production Process

Ayurvedic syrup production at Dr. Asma Herbals follows classical preparation methods. The primary process is decoction-based. Herbs are processed through the Bhatti boiler system using traditional Ayurvedic heat application methodology. Where formulations call for juice components, fresh cold-press extraction is performed in-house.

This distinction matters for buyers evaluating ingredient integrity. Many manufacturers use third-party vendor extracts sourced from commodity suppliers. These extracts are produced in bulk, stored, and resold, with limited bioavailability traceability and no connection to classical Ayurvedic preparation standards. Dr. Asma Herbals does not use third-party vendor extracts in syrup formulations. Extraction is performed in-house from fresh plant material, maintaining the biochemical profile the classical formulation requires.

Facility and Machinery

The Bhatti section is the production core of the syrup manufacturing operation. Three Bhatti boilers are in active use. The Bhatti process follows authentic Ayurvedic preparation methodology: controlled heat application over defined time periods, consistent with classical Asava and Arishta preparation principles where applicable.

Liquid filling is handled by SS316 liquid filling machinery. This is food-grade stainless steel equipment compatible with Ayurvedic liquid formulations of varying viscosities. Bottling is done under controlled conditions consistent with AYUSH-GMP standards.

Capacity

Per-size production run capacities:

Packaging Options

Glass bottles, PET bottles, and HDPE bottles are available depending on formulation requirements and buyer brand positioning. Carton planning and label design support are available. Batch coding, covering MRP, expiry date, and manufacturing date, is printed on labels at up to 12,000 labels per day.

“Marketed by” and “Manufactured by” legal structure is clearly documented on all labels. Export label compliance review is available for international buyer requirements.

Flavour and Palatability

Ayurvedic syrups can be formulated with natural flavouring agents, sweeteners, and preservatives consistent with AYUSH regulatory guidelines. Palatability optimisation is relevant for children’s wellness syrups, cough and throat wellness formulations, and D2C brands targeting consumer-facing shelf appeal. Discuss formulation-specific palatability requirements during the product discussion stage.

Stability and Shelf Life

Standard Ayurvedic syrups carry shelf life documentation consistent with AYUSH formulation guidelines. Stability data is available for approved formulations. Custom formulations under the Full model are submitted with stability documentation as part of the AYUSH approval package.

Quality Checks Specific to Syrups

Incoming raw material testing covers herb identification and purity. In-process checks monitor extraction yield, Brix levels where applicable, pH, and viscosity consistency. Finished product checks include fill volume accuracy, closure integrity, label accuracy, and batch code verification. Third-party lab testing is available where specified by the buyer or required by the destination market.

Manufacturing Models — B2B Options

Base Manufacturing Model

MOQ: 300 to 500 units

Suited for startups, Ayurvedic doctors, and clinics entering the syrup category. Products are sold under an existing approved brand or under the buyer’s clinic or company name with “Marketed by” structure. Buyer designs their own label. Marketing agreement required. Standard delivery approximately 30 days from purchase order and product approval.

Extra Manufacturing Model

MOQ: 750 units

Suited for medium-scale companies launching a proprietary syrup brand. Products market under the buyer’s own brand name. AYUSH brand name approval is required. Approval charges are paid by the buyer. Ready 25 to 40 days after brand name approval is received. Marketing agreement required.

Full Manufacturing Model

MOQ: 2,000 units

Suited for corporate buyers and serious market entrants. Buyer provides the product concept. Dr. Asma Herbals conducts R&D and develops the formulation. Formulation is submitted to AYUSH for approval. Approval charges paid by the buyer. NDA and agreements are signed. Timeline is subject to R&D duration and AYUSH approval.

Which model is right for your situation?

If you are launching a first syrup SKU to test market response, the Base model lets you enter with verified certification and a real batch at 300 units, without locking capital into a large production run. If you are building a brand that needs its own AYUSH-registered name, the Extra model gives you brand ownership at 750 units with a predictable approval pathway. If you have a product concept that does not exist in the current formulation bank, a specific herbal combination, a proprietary blend, or a new delivery format, the Full model is the structured path from concept to certified shelf-ready product.

Submit your white label Ayurvedic syrup inquiry here →

Objection Handling

“Your MOQ seems too high for a startup just testing a product.” The Base model starts at 300 to 500 units. A 300-unit run at 100ml produces 300 bottles, a viable pilot batch for market validation on Amazon, through a clinic, or through direct-to-consumer channels. The minimum is set to maintain production efficiency and regulatory compliance, not to exclude small buyers.

“I don’t know how to handle AYUSH approvals. Is that your responsibility or mine?” Approval charges and the application process are the buyer’s responsibility under all three models. However, Dr. Asma Herbals provides documentation support, formulation dossiers, and guidance on what the AYUSH approval process requires. Buyers who have no prior experience with AYUSH filings are guided through what is needed at each stage.

“How do I verify your quality certifications are genuine and current?” All three certifications, AYUSH-GMP, ZED Certified, and FSSAI Nutraceutical Import-Export, are verifiable. Certificate details are available on the Dr. Asma Herbals certifications page. Buyers conducting institutional procurement due diligence can request copies directly. The facility has been in continuous operation for over 50 years and the production track record supports the certification claims.

Research and Formulation Support

Over 250 Ayurvedic formulations are approved and available for syrup production. Classical formulations cover digestive wellness, liver support, cough and throat wellness, blood purifier-style Ayurvedic syrups, women’s wellness tonics, children’s wellness syrups, adaptogenic syrups, and immunity-support formulations.

Custom formulation development is available under the Full manufacturing model. The R&D process begins with the buyer’s product concept. Ingredient selection, classical reference cross-check, and formulation development follow. The completed formulation is submitted to AYUSH for approval.

Reformulation and ingredient substitution discussions are available where a buyer wants to modify an existing approved formulation for brand differentiation. Timeline for custom formulation R&D varies by formulation complexity. Buyers should factor R&D duration into their market entry timeline in addition to the AYUSH approval window.

The in-house extraction capability, Bhatti decoction and cold-press juice extraction, means ingredient quality decisions are made at the facility level, not outsourced to a commodity extract vendor. This matters for buyers who are making market claims about process integrity or ingredient sourcing.

How It Works — 10-Step Process

1. Requirement discussion: dosage form, formulation type, intended market, and buyer profile
2. Product or formulation selection: choose from 250+ approved formulations or specify a custom concept
3. Formulation discussion: classical base, ingredient specification, extraction method, palatability requirements
4. MOQ and pricing estimate: based on bottle size, model selected, and batch quantity
5. Documentation and approval review: AYUSH brand name approval if required, label structure planning
6. Label and packaging planning: bottle type, carton design, “Marketed by” and “Manufactured by” structure
7. Manufacturing: Bhatti decoction, in-house extraction, SS316 liquid filling, bottling
8. Quality checks: raw material testing, in-process checks, finished product inspection, third-party lab if specified
9. Batch coding and labelling: MRP, expiry, manufacturing date on up to 12,000 labels per day
10. Dispatch and documentation support: batch records, COA, MSDS, invoicing

Quality, Certifications and Compliance

Quality assurance in Ayurvedic B2B manufacturing means every batch meets the same formulation, fill, and documentation standard, not approximately, but verifiably.

Dr. Asma Herbals has manufactured Ayurvedic products continuously since 1972. The facility holds AYUSH-GMP certification, which governs manufacturing process standards for Ayurvedic products under the AYUSH Ministry of India. ZED Certified status reflects quality and sustainability standards assessed under the MSME framework. FSSAI Nutraceutical Import-Export certification enables cross-border supply of nutraceutical products, relevant for international buyers sourcing from India.

In-house quality testing covers incoming raw materials, in-process production stages, and finished product. Third-party lab testing is arranged where required by the buyer or by the export destination. Batch traceability is maintained across the production record. Label compliance, including the Drugs and Magic Remedies Act requirements, is observed on all labelled output.

No disease-cure claims appear on any product label or in any documentation provided to buyers. All label copy is drafted within AYUSH-compliant wellness positioning guidelines.

Ayurvedic Syrup Products and Formulation Possibilities

The following categories represent formulation types available for syrup manufacturing. All descriptions use AYUSH-compliant wellness positioning and no disease-treatment claims.

Digestive wellness syrups — traditionally used Ayurvedic formulations supporting digestive function, including Triphala-base, Haritaki, and Ajwain combinations. Paet Dhara is Dr. Asma Herbals’ own running digestive syrup brand.

Liver support syrups — formulations containing Bhumi Amla, Kutki, Punarnava, and Kalmegh, commonly used in Ayurvedic practice for liver wellness support.

Cough and throat wellness syrups — Vasaka, Mulethi, Tulsi, and Adrak-based formulations. Classical references from the Ayurvedic Formulary of India are available.

Women’s wellness tonics — Shatavari, Ashoka, Lodhra-based formulations commonly used for women’s wellness support in Ayurvedic practice.

Children’s wellness syrups — Brahmi, Shankhpushpi, Bala-based formulations suitable for paediatric wellness brand positioning.

Adaptogenic syrups — Ashwagandha, Shatavari, Safed Musli combinations for vitality and stress support positioning.

Blood purifier-style Ayurvedic syrups — Manjistha, Neem, Sariva-based formulations with traditional Ayurvedic blood purification positioning.

Immunity support syrups — Giloy, Amla, Tulsi-based combinations commonly used in Ayurvedic practice for immunity wellness.

Custom formulations beyond this list are available under the Full model, subject to R&D and AYUSH approval.

Packaging and Labelling Options

Bottle types: Glass, PET, and HDPE.

Sizes available: 100ml, 200ml, 500ml, 1000ml.

Label design: Buyer provides artwork, or label design can be arranged at extra cost.

Carton planning: Carton specification and printing available. Packaging inventory terms may apply.

Batch coding: MRP, expiry date, and manufacturing date printed on labels. Capacity up to 12,000 labels per day.

Legal structure on label: “Marketed by” buyer company or clinic. “Manufactured by” Dr. Asma Herbals, Amritsar. Structure varies by manufacturing model and AYUSH registration status.

Export labels: For international buyers, label compliance review is available. Country-specific ingredient declaration, claim wording, and language requirements can be discussed before artwork finalisation.

MOQ, Timeline, and Commercial Terms

Commercial terms: Pricing ex-factory Amritsar. GST, freight, and insurance are extra. Payment: 50% advance with purchase order; balance before dispatch against proforma invoice. Lab and approval charges extra where applicable. Label design by buyer or arranged at extra cost.

Who Can Partner With Us

Ayurvedic doctors and clinics building a practice brand can launch syrups under their own label using the approved formulation bank, without new AYUSH formulation filings.

Wellness startups entering the D2C or pharmacy channel for the first time can start at 300 units with full AYUSH-GMP documentation from batch one.

D2C health brands on Amazon, Flipkart, or their own channel need manufacturer consistency, shelf-life documentation, and packaging flexibility. All available here.

Exporters and international distributors in Canada, Germany, Hong Kong, and other markets can source AYUSH-GMP certified, export-documented Ayurvedic syrups from a facility with active cross-border supply experience.

Pharma and FMCG companies adding an Ayurvedic syrup line to an existing portfolio need documentation depth, batch traceability, and a manufacturing partner who can support institutional procurement requirements.

Health influencers and content brands launching a product line aligned with their wellness positioning can access private label manufacturing from MOQ 300 units.

Why Choose Dr. Asma Herbals for Ayurvedic Syrup Manufacturing

Heritage since 1972 means the formulation depth and process consistency your procurement team can rely on, not a recently established contract factory.

AYUSH-GMP certification means your documentation is ready for institutional procurement, pharmacy chain listings, and B2B export buyers who require certified supply.

ZED Certified status provides a sustainability credential useful for export markets and modern brand positioning where quality and environmental responsibility are assessed together.

FSSAI Nutraceutical Import-Export certification makes this facility compliant for cross-border nutraceutical supply, relevant for international buyers sourcing from India.

Over 250 approved formulations means faster time-to-market and reduced R&D cost for buyers who choose from the existing formulation bank rather than commissioning new development.

Flexible MOQ from 300 units means a startup can enter at the same facility that scales to 2,000-unit corporate orders, with no need to change manufacturers as the business grows.

Own running brands Paet Dhara and Medi Amla Candy are market proof that this manufacturer operates in the real consumer market, not just as a contract factory. The facility understands real-world product performance expectations.

Active exports to Canada, Hong Kong, and Germany mean export documentation, COA, MSDS, and cross-border label compliance experience already exist in the operation.

Process Integrity: Decoction and Cold-Press vs. Vendor Extract Manufacturing

Most Ayurvedic syrup manufacturers in India source finished or semi-finished herbal extracts from third-party commodity vendors. These extracts are produced in bulk, stored under varying conditions, and delivered as standardised ratios that may not reflect the biochemical complexity the classical Ayurvedic formulation specifies. The result is a product that is technically Ayurvedic on the label but operationally generic in production.

Dr. Asma Herbals does not use third-party vendor extracts in syrup formulations. Where a formulation calls for decoction, the classical Kashaya preparation method, the Bhatti boiler section handles the process in-house. Where fresh juice extraction is required, cold-press extraction is performed on-site from fresh plant material.

This matters for three buyer profiles specifically. D2C brands making process-integrity claims in their marketing need a manufacturer whose production documentation supports those claims. Ayurvedic doctors prescribing or recommending products under their own brand need formulations that reflect classical preparation fidelity. International buyers in markets where Ayurvedic product authenticity is a commercial differentiator, including Canada, Germany, and the GCC increasingly, need supply that withstands formulation scrutiny.

The Bhatti section produces up to 600 kg of syrup per day. In-house extraction eliminates a supply chain variable that generic manufacturers have no answer for when buyers ask about it.

Export Readiness

Dr. Asma Herbals holds AYUSH-GMP certification, which is the baseline export procurement credential for Ayurvedic syrups. ZED Certified status supports sustainability-based procurement requirements in European and other regulated import markets. FSSAI Nutraceutical Import-Export certification is relevant for buyers sourcing nutraceutical-positioned syrups for cross-border supply.

Active export destinations include Canada, Hong Kong, and Germany. COA, MSDS, and export documentation support are available from the facility.

For international buyers, label compliance review covers ingredient declarations, claim language within AYUSH-compliant and destination-market-acceptable wording, and regulatory positioning for the target market. Country-specific requirements vary and are discussed at the inquiry stage.

FAQs

Who makes private label Ayurvedic syrups in India? Dr. Asma Herbals in Amritsar, Punjab manufactures private label Ayurvedic syrups. The facility is AYUSH-GMP certified, with MOQ starting from 300 units.

What is the minimum order for Ayurvedic syrup manufacturing? The minimum order is 300 to 500 units under the Base manufacturing model. Medium-scale buyers can order 750 units under the Extra model.

How long does Ayurvedic syrup manufacturing take? Standard delivery is approximately 30 days from purchase order and product approval. The Extra model requires 25 to 40 days after AYUSH brand name approval.

Can I get my own brand on an Ayurvedic syrup? Yes. Private label and white label options are available. The Extra model allows marketing under the buyer’s own brand name with AYUSH brand name approval.

How does decoction-based syrup manufacturing work? Decoction involves processing herbs through a Bhatti boiler under controlled heat. Dr. Asma Herbals uses three Bhatti boilers with 600 kg daily capacity for classical decoction-based syrup production.

What certifications does an Ayurvedic syrup manufacturer need in India? The primary regulatory certification is AYUSH-GMP. Dr. Asma Herbals also holds ZED Certified and FSSAI Nutraceutical Import-Export certifications.

Can an Ayurvedic doctor launch their own syrup brand? Yes. The Base model starting at 300 units is designed for Ayurvedic doctors and clinics. Products can be labelled under the doctor’s clinic or company name.

What bottle sizes are available for Ayurvedic syrup manufacturing? Available sizes are 100ml, 200ml, 500ml, and 1000ml. All sizes can be produced in glass, PET, or HDPE bottles.

Do you use fresh herb extracts or third-party vendor extracts? In-house cold-press extraction and Bhatti decoction are used. Third-party vendor extracts are not used in syrup formulations at Dr. Asma Herbals.

What is the difference between Base, Extra, and Full manufacturing models? Base allows selling under an existing brand at 300 to 500 units. Extra allows the buyer’s own brand name at 750 units with AYUSH approval. Full supports custom formulation development from concept at 2,000 units.

FAQ Section

Q: What is Ayurvedic syrup manufacturing? Quick answer: Ayurvedic syrup manufacturing is the production of liquid herbal formulations using classical methods like decoction, cold-press extraction, and Bhatti boiling by an AYUSH-certified facility. Detail: It covers the full production cycle from raw herb processing and extraction through formulation, quality testing, bottling, labelling, and batch documentation. Dr. Asma Herbals has manufactured Ayurvedic syrups using decoction-based methods in Amritsar since 1972. The process follows classical Ayurvedic preparation references, not generic liquid pharmaceutical manufacturing.

Q: What makes decoction-based syrup manufacturing different from extract-based manufacturing? Quick answer: Decoction uses direct herb processing through Bhatti boilers for classical preparation. Extract-based manufacturing uses pre-processed ingredients from third-party vendors with less process traceability. Detail: In decoction-based manufacturing, fresh or dried herbs are processed through the Bhatti boiler system under controlled heat, consistent with Kashaya preparation principles in classical Ayurveda. Extract-based manufacturing uses pre-made concentrates sourced from commodity vendors, a common industry shortcut that simplifies production but introduces supply chain variability and reduces formulation authenticity. Dr. Asma Herbals does not use third-party vendor extracts in syrup formulations.

Q: What is the MOQ for Ayurvedic syrup manufacturing? Quick answer: Minimum order quantity starts from 300 to 500 units under the Base model. The Extra model requires 750 units and the Full model requires 2,000 units. Detail: MOQ varies by bottle size and model. A 300-unit run at 200ml produces 300 bottles, a workable pilot batch for market testing. Buyers selecting larger bottle sizes such as 500ml and 1000ml should factor per-run output capacity into their order planning. Per-size capacities are: 100ml at 1,280 pieces, 200ml at 640 pieces, 500ml at 300 pieces, and 1000ml at 300 pieces.

Q: What bottle sizes are available for syrup manufacturing? Quick answer: Available sizes are 100ml, 200ml, 500ml, and 1000ml, in glass, PET, or HDPE bottles. Detail: Bottle material selection depends on formulation compatibility and brand positioning. Glass is suitable for formulations requiring inert packaging or for premium brand aesthetics. PET and HDPE offer cost and weight advantages for high-volume distribution. Label design and carton planning are available for all sizes.

Q: How long does it take to manufacture an Ayurvedic syrup order? Quick answer: Standard delivery is approximately 30 days from purchase order and product approval. The Extra model takes 25 to 40 days after AYUSH brand name approval. Detail: The Full model timeline includes R&D duration and AYUSH formulation approval, which varies by formulation complexity and the AYUSH authority’s processing schedule. Buyers planning a market launch should factor approval timelines into their project schedule from the point of initial inquiry.

Q: What certifications does Dr. Asma Herbals hold for syrup manufacturing? Quick answer: Dr. Asma Herbals holds AYUSH-GMP, ZED Certified, and FSSAI Nutraceutical Import-Export certifications. Detail: AYUSH-GMP governs manufacturing process standards for Ayurvedic products. ZED Certified reflects quality and sustainability standards assessed under the MSME framework. FSSAI Nutraceutical Import-Export certification enables cross-border nutraceutical supply. All three certifications are verifiable on the certifications page.

Q: Can I start my own Ayurvedic syrup brand with you? Quick answer: Yes. Private label and white label manufacturing are both available. MOQ starts from 300 units under the Base model. Detail: The Base model lets you market under an existing brand or under your clinic or company name using “Marketed by” structure. The Extra model gives you your own brand name with AYUSH brand name approval. The Full model is for buyers with a proprietary product concept who need R&D and full AYUSH formulation development.

Q: Does Dr. Asma Herbals offer custom Ayurvedic syrup formulations? Quick answer: Yes. Custom formulation development is available under the Full manufacturing model, from product concept through R&D and AYUSH approval. Detail: The buyer provides the product concept. Dr. Asma Herbals conducts R&D, develops the formulation, and submits it to AYUSH for approval. AYUSH approval charges are the buyer’s responsibility. NDA and manufacturing agreements are signed before production begins. Timeline depends on formulation complexity and approval processing.

Q: What Ayurvedic syrup formulations are available in your existing bank? Quick answer: Over 250 Ayurvedic formulations are approved, including digestive wellness syrups, liver support syrups, cough and throat wellness syrups, women’s wellness tonics, children’s wellness syrups, and adaptogenic syrups. Detail: Buyers can choose from the existing approved formulation bank and enter the market faster without new AYUSH formulation submissions. Classical formulation references from the Ayurvedic Pharmacopoeia of India and Ayurvedic Formulary of India are available where applicable. Discuss specific formulation requirements during the product discussion stage.

Q: How do I know the quality of the syrups you manufacture? Quick answer: Quality is maintained through AYUSH-GMP certified processes, in-house raw material testing, in-process quality checks, finished product inspection, and optional third-party lab testing. Detail: Incoming raw materials are tested for identity and purity. In-process checks monitor extraction yield, Brix levels, pH, and viscosity. Finished product inspection includes fill accuracy, closure integrity, and label verification. Batch records are maintained for full traceability. Third-party lab testing can be arranged where the buyer or destination market requires it.

Q: Do you manufacture classical Ayurvedic syrups like Asava and Arishta? Quick answer: Classical liquid Ayurvedic formulations are available. Discuss specific classical references including Asava, Arishta, and Avaleha-based syrups during the formulation stage. Detail: The Bhatti boiler process and decoction capability are relevant for classical Ayurvedic liquid preparations. Formulation selection is based on the buyer’s target positioning and the approved formulation reference. AYUSH-compliant wellness language applies to all label and marketing copy.

Q: What is the production capacity for Ayurvedic syrups? Quick answer: The Bhatti boiler section produces up to 600 kg of syrup per day. Bottling capacity is approximately 2,000 bottles per day. Detail: Per-run capacities by bottle size are: 100ml at 1,280 pieces, 200ml at 640 pieces, 500ml at 300 pieces, and 1000ml at 300 pieces. Buyers with high-volume requirements should discuss production scheduling at the inquiry stage.

Q: What are the payment terms for Ayurvedic syrup manufacturing? Quick answer: Payment is 50% advance with purchase order and the balance before dispatch against proforma invoice. Pricing is ex-factory Amritsar. Detail: GST, freight, and insurance are not included in the ex-factory price and are charged separately. Lab and approval charges are extra where applicable. Label design charges apply if arranged by the manufacturer. All terms are confirmed in writing before production begins.

Q: Can you manufacture Ayurvedic syrups for export? Quick answer: Yes. Dr. Asma Herbals exports to Canada, Hong Kong, and Germany. AYUSH-GMP and FSSAI Nutraceutical Import-Export certifications support cross-border supply. Detail: Export documentation including COA, MSDS, and batch records is available. Label compliance review for destination-market requirements is available at the inquiry stage. Country-specific ingredient declaration and claim language requirements are discussed before artwork is finalised.

Q: What label and packaging support do you provide? Quick answer: Label design support, carton planning, batch coding, and “Marketed by” legal structure setup are all available. Detail: Buyers provide artwork or it is arranged at extra cost. Batch coding prints MRP, expiry date, and manufacturing date on up to 12,000 labels per day. “Marketed by” and “Manufactured by” structures are documented correctly on all labels per AYUSH and Drugs Act requirements.

Q: Is the AYUSH brand name approval process your responsibility or the buyer’s? Quick answer: AYUSH brand name approval is the buyer’s responsibility. Dr. Asma Herbals provides documentation support and process guidance. Detail: Under the Extra and Full models, buyers who want to market under their own brand name must obtain AYUSH brand name approval. Approval charges are paid by the buyer. Dr. Asma Herbals provides the formulation documentation, dossier support, and process guidance needed for the application. Buyers new to AYUSH filings are given clear guidance on what is required.

Q: What is the ZED certification and why does it matter for buyers? Quick answer: ZED Certified is an MSME certification for Zero Defect, Zero Effect quality and sustainability standards. It is relevant for procurement compliance and export brand positioning. Detail: The ZED certification assesses manufacturing quality systems and environmental responsibility together. For international buyers in markets where sustainability credentials are part of procurement evaluation, including European distributors, ZED Certified status is a verifiable credential. For domestic procurement teams conducting vendor audits, it provides an additional quality systems reference.

Q: Can I request a sample before placing an order? Quick answer: Sample availability depends on the formulation selected and can be discussed at the inquiry stage. Contact the manufacturing team on WhatsApp to discuss your sample requirement. Detail: For existing approved formulations, sample feasibility is discussed based on minimum batch requirements and formulation-specific considerations. For custom formulations under the Full model, samples are produced as part of the R&D and approval process before the commercial order is confirmed.

Q: How does Dr. Asma Herbals handle batch consistency across multiple production runs? Quick answer: Batch traceability, AYUSH-GMP process controls, and in-house testing maintain formulation and fill consistency across production runs. Detail: Raw material sourcing follows established supplier processes. Production follows AYUSH-GMP documented procedures. In-process quality checks are consistent across batches. Batch records provide complete traceability from raw material to finished product. This is relevant for buyers managing multi-run production schedules or long-term supply relationships.

Q: What documentation do I receive with my syrup manufacturing order? Quick answer: Batch records, Certificate of Analysis (COA), MSDS where applicable, and proforma invoice documentation are standard. Detail: For export orders, additional documentation including COA, MSDS, and custom documentation is available. Buyers conducting institutional procurement may request specific documentation formats. Discuss documentation requirements at the inquiry stage to ensure everything needed is prepared before dispatch.

Q: Do you manufacture syrups for children’s wellness products? Quick answer: Yes. Children’s wellness syrups using Brahmi, Shankhpushpi, Bala, and related classical Ayurvedic formulations are available. Detail: Formulations for children’s wellness brands are developed with palatability and AYUSH-compliant wellness positioning in mind. No disease-treatment claims appear on labels. Discuss the target age group, wellness positioning, and flavour requirements at the product discussion stage.

Q: What is the difference between private label and white label Ayurvedic syrup manufacturing? Quick answer: Private label means the buyer markets the product under their own registered brand. White label means the buyer applies their label to a pre-formulated product without a new AYUSH brand registration. Detail: The Base model supports white label arrangements where the buyer uses an existing brand or “Marketed by” structure. The Extra model supports private label with the buyer’s own AYUSH-registered brand name. The Full model is for custom-formulated private label products. For a detailed explanation of each service model, see the Ayurvedic third party manufacturing page.

Q: Can I reformulate or modify an existing syrup formulation? Quick answer: Reformulation and ingredient modification discussions are available. Significant changes require AYUSH re-approval. Detail: Minor modifications within an existing approved formulation’s regulatory scope may be possible without full AYUSH resubmission. This is assessed on a case-by-case basis. Major reformulations that change the therapeutic category or principal ingredients require new AYUSH approval. Discuss specific modification requirements during the formulation stage.

Q: How do I start the process of getting my Ayurvedic syrup manufactured? Quick answer: Send your requirement on WhatsApp or submit the inquiry form. The manufacturing team will contact you to discuss formulation, MOQ, and next steps. Detail: The initial conversation covers your product concept, target market, bottle size, quantity, label and branding intent, and timeline. From that, the appropriate manufacturing model and formulation approach are identified. The team at Dr. Asma Herbals has been guiding buyers, from first-time startups to established procurement teams, through this process for over 50 years.

Q: Do you sign an NDA for custom formulation projects? Quick answer: Yes. Non-disclosure agreements and manufacturing agreements are signed for Full model custom formulation projects. Detail: The NDA covers formulation confidentiality before production begins. This is standard procedure for the Full model. Buyers with proprietary formulation concepts can discuss NDA terms at the initial inquiry stage before sharing detailed product specifications.

Q: Where is Dr. Asma Herbals located and how can I visit the facility? Quick answer: The facility is at 8, Rampura Road, Street No. 2, Daburji, Amritsar, Punjab 143001, India. Facility visits can be arranged by prior appointment. Detail: Buyers conducting vendor audits, procurement due diligence visits, or factory inspections can arrange appointments through WhatsApp or email. The facility is in Amritsar, Punjab, accessible from Amritsar Airport and by road from major Punjab cities. Contact the team on WhatsApp to schedule a visit.